One, Roots vacuum pump structure principle and use
characteristics
(a), structure principle:
1. Roots vacuum pump is a volumetric vacuum pump.
It uses a pair of 8 sub-rotors to maintain a certain clearance in the pump
casing, and it can generate the suction and exhaust functions by
counter-rotating at the same speed.
2. ZJP type relief valve Roots vacuum
pump is a derivative product of ZJ Roots vacuum pump. The pumping principle is
the same as that of ZJ pump. It also uses a pair of 8-shaped rotor to maintain a
certain clearance in the pump casing for constant speed. The reverse rotation to
produce the effect of suction and exhaust, the difference is ZJP-type pump
intake and exhaust connections, in the channel vertically equipped with a
self-weight valve, its role is when the exhaust port and the inlet pressure When
the product of the difference and the effective area of the valve exceeds the
weight of the valve head, the valve head automatically opens the valve seat so
that the pressure difference between the exhaust port and the intake port is
always maintained within a controllable value. This value is designed The
maximum pressure difference allowed for reliable operation of the pump.
Therefore, this kind of valve is actually an overload automatic protection
valve.
3. The two rotors are supported in the rolling bearing on the side
cover of the pump casing. The two rotors always maintain a certain mutual
position during high-speed rotation by means of a pair of adjustable synchronous
gears, and the end face between the rotor and the end cover. The clearance is
ensured by the adjustable metal gasket under the fixed-end bearing seat, so that
the pump can only expand to one side due to heat during operation.
4. The
four sets of inner shaft seals in the end cap are designed to prevent the oil
from entering the pump casing on both sides. The oil seal at the outlet is to
prevent the gas from leaking into the pump.
5, in order to reduce the pump
temperature, in addition to the smallest two specifications of the pump, are
equipped with a gear box cooler and outlet shaft seal cooler.
6. The power of
the motor is transmitted through the coupling to the drive shaft and then
through the synchronous gear drive driven shaft.
7, Roots vacuum pumps are
made of horizontal structure, using the coupling and the motor directly.
(B), Roots vacuum pump features:
The greatest advantage
of the Roots vacuum pump is that it has
a higher pumping rate at lower inlet pressures, but it cannot be used alone.
There must be a foreline pump connected in series until the pressure in the
pumped system is pumped to the Roots by the fore pump. When the vacuum pump
allows the inlet pressure, the Roots vacuum pump can start working, and under
normal circumstances, Roots vacuum does not allow the high pressure difference
to work, otherwise it will be overloaded and overheated and damaged, so when
using a Roots vacuum pump must be reasonably selected before Vacuum pump,
install necessary protective equipment.
ZJP type with overflow valve Roots vacuum pump has the biggest
feature of automatic overload protection, and the pumping performance is the
same as ZJ Roots vacuum pump, that is, it has higher pumping rate at lower inlet
pressure. However, because the Roots vacuum pump is a dry gap sealing mechanism,
in order to obtain a certain pumping rate and ultimate pressure, the pressure at
the fore stage must also be reduced to reduce the back flow. Therefore, when
using, there must be a foreline vacuum pump in series, and the Roots vacuum pump
will start to work after the vacuum pump is pumped to a certain pressure, which
is the most economical.
The foreline vacuum pump is generally an oil seal
mechanical pump, but if the extreme pressure requirement is not high, other
rough vacuum pumps may be used as the foreline pump. Especially when extracting
gases containing a large amount of water vapor, it is ideal to use a water ring
vacuum pump as a foreline pump. Of course, the ultimate pressure that can be
achieved is lower.
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