When adding chemicals, precision requirements are quite
important, so dosing pumps often use metering pumps, which can accurately
control the amount of chemicals added. So when using a metering pump, what
aspects and details should be carefully checked to avoid malfunctions?
Since
not all metering pumps are equipped with a discharge valve, it is necessary to
first check whether it exists, and then require it to be opened during the
metering pump suction phase. If it is found that there may be gas leakage at the
suction end of the metering pump, it is likely that the hydraulic end suction
side connection may lack an O-ring or the suction valve connection may be loose,
so it is also important to check here.
During use, it is important to avoid
cleaning the hydraulic end of the metering pump with chemicals to prevent the
ball and seat of the one-way valve from working properly. If there is indeed a
malfunction in the metering pump, it must be promptly identified and resolved as
soon as possible.
The first thing to do is to unscrew the screw fixing the
pump head of the metering pump, and adjust the stroke length to 0% after the
pump head is loose and before removing the pump head; At the same time, ensure
that the electromagnetic shaft of the metering pump has sufficient pressure to
maintain a stable connection, so that the diaphragm can be unscrewed.
Once
the diaphragm is removed, check the safety diaphragm of the metering pump to
ensure that it is intact and undamaged.
If there is any damage, it needs to
be removed and replaced with a new one. Rotate the back plate and diaphragm
clockwise until they are tightly attached; At the same time, it is necessary to
adjust the back plate so that the leakage discharge hole is located at the
bottom of the pump.
After the diaphragm in the metering pump is installed and
the backplate leakage discharge hole is placed in a vertical position, install
the pump head, ensuring that the suction valve is aligned with the leakage
discharge hole, and the screws on the hydraulic end are aligned with the
corresponding four holes. Then rotate to the position of 100% stroke length;
Adjust the hydraulic end and diaphragm to the proper position during the
operation of metering pump.
5/09/2023
What should I do if the metering pump malfunctions while adding medication?
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