12/27/2019
I know you also want such a special price roots blowers
The summer is hot, the weather is so dry hot, think sufficient do not go out door to be able to choose the quality is reliable, the price is appropriate roots blowers, in now look is not what difficult problem, open a browser search blowers, you want high quality special price roots blowers will be greeted, you choose. Let small make up below take you to appreciate a few, see to have conquered your heart to buy desire:
1. Roots blowerss at special price, we do not lose quality;
As the customer's demand is more and more extensive, the customer's demand for blowers quality is also more and more high, our company should meet The Times and customer demand, the introduction of foreign advanced CNC machining center, the production of higher precision blowers accessories, to meet the customer's high precision configuration requirements. Make roots blowers life longer!
2. Special price roots blowerss, we do not lose sales;
blowers sales volume, monthly sales of more than 500, we speak with strength, exported to many countries at home and abroad. HDSR, HDL, HDLH, HG roots blowers model variety, to meet the power plant, steel mills, cement plants, food factories and other needs.
3. Roots blowerss are on sale. We can't compete with international blowerss.
I don't know if you can see the picture above, but what is it? Small make up to tell you, this is our company manager ma signed a successful, export Morocco zazat 6 HDSR125MJ special price roots blowers, nameplate using Chinese, English, French and Arabic 4 languages, have you thunder? That's how international we are! Good quality is not expensive!
Every roots blowers buyers, do not want to spend more than a penny, and can also buy a satisfactory special price roots blowerss, is the purchase psychology of many consumers. We are to cater to the current situation, to create a low price roots blowers. If you want to buy roots blowers at a special price, you are OUT before you call me. Please pick up the phone and order it.
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12/26/2019
Lubrication and maintenance of water ring vacuum pump
2BV water ring vacuum pump will produce more or less friction after use. We need to constantly lubricate it to keep it in good working condition, and maintain it for a longer time after use. If you don't know how to do maintenance, give you a detailed introduction.
Under normal working conditions, the waste grease and its dirt in bearing and accessory space shall be removed and new grease shall be added after rotating speed of 20000h or 3 years at most. The added grease shall account for 50% of the bearing free space and 65% of the bearing cover space. If the working conditions are very bad, the replacement period of the grease should be shortened accordingly.
1. If hard water is used as working fluid, it can only be used after softening treatment, or the pump can be cleaned with solution within a certain period (to avoid abrasion of impeller and pump body or jamming of impeller, dust particles entering the pump cavity with gas and working fluid shall be cleaned through the flushing port at the bottom of the pump cover; if hard water is used as working fluid, the vacuum pump shall be washed with softened or regular solvent )
2. The normal working bearing of the motor is 15 ℃ - 20 ℃ higher than the surrounding temperature, and the maximum temperature is not allowed to exceed 55 ℃ - 60 ℃.
3. Always pay attention to check the operation status of the vacuum pump, and observe whether the rotation of the shaft and bearing is stable. In case of instability or jamming, replace and repair the relevant parts immediately.
4. In case of leakage of the adopted mechanical seal, check whether the dynamic and static rings of the mechanical seal have been damaged, or whether the seal rings are aged. If any of the above conditions occur, new parts shall be replaced.
The lubrication and maintenance of 2BV water ring vacuum pump are simply introduced here. Lubrication is the condition of mechanical friction reduction. We do not come to lubricate them casually. We should carry out professional production of 2BV water ring vacuum pump manufacturers according to the actual use of the machine. If you need, please contact us.
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12/25/2019
Differential pressure of roots vacuum pump and relief valve
What is the maximum allowable differential pressure and relief valve differential pressure for roots vacuum pumps
Roots vacuum pump is a rotary positive displacement pump. According to the different working pressure range, it is divided into low vacuum (direct exhaust atmosphere) roots pump and middle vacuum roots pump. According to the different cooling medium, the vertical exhaust air roots pump can be divided into air-cooled roots pump and (water-cooled) wet roots pump. Middle vacuum roots pump can not withstand high pressure difference, so must be equipped with the front pump to work. What is the maximum allowable differential pressure and relief valve differential pressure for roots vacuum pumps? This paper discusses the maximum allowable pressure difference and relief valve pressure difference of middle vacuum roots pump (hereinafter referred to as roots pump).
The maximum allowable pressure difference is one of the most important performance indexes of roots pump. It refers to the maximum value of the difference between outlet pressure and inlet pressure allowed without failure when the inlet pressure of roots pump is equal to or less than 1 kPa for continuous operation for 1 h. Maximum allowable pressure difference is in the maximum power consumption of the measure of roots pump and one of the important indices for trouble-free operation under high temperature, which is under the maximum power consumption test of roots pump shaft, rotor, bearing and gear strength, and the rotor, the reliability of the connection between gear and shaft, under the high temperature test whether all the parts of the roots pump clearance can guarantee the normal operation.
Roots pumps with an overflow valve can be started at the same time as the front pump and can work continuously at any inlet pressure. The overflow valve of roots pump will automatically open when the pressure difference exceeds a specified value, connecting the inlet and outlet, which can effectively prevent the overload of the pump without affecting the normal operation of the pump. Therefore, the pressure difference of the overflow valve is defined as the difference of the pressure on the upper and lower sides of the valve when the overflow valve of roots pump is opened, and the operation under this pressure difference is trouble-free for 1 h. It is important to point out that in the past there has been a misconception that the purpose of the overflow valve was simply to prevent overloading of the pump and to increase the additional power consumption. In fact, this view is one-sided, the biggest advantage of roots pump with overflow valve is to expand the operating range of the pump, it covers a wide pressure range from atmospheric pressure to 1022Pa, and can effectively reduce the vacuum system in the low vacuum pumping time (30% ~ 50%).
The maximum allowable differential pressure is only a measure and assessment of roots vacuum pump manufacturing and operation quality of an index, does not mean roots pump can be in this differential pressure for a long time to run, does not mean that must be in this differential pressure to start. And roots pump with overflow valve can be determined according to the requirements of its vacuum process flow. Roots pump with no overflow valve is suitable for medium vacuum operation due to the large maximum allowable pressure difference and can withstand a larger pressure difference in short time operation. In the thick and low vacuum, the former pump can be used to pump air through the bypass (pre-pumping) pipeline.
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12/24/2019
Cause of shaft break of 2bv water ring vacuum pump
2bv water ring vacuum pump is a common equipment in factories. When the time is longer, the problem is much bigger than the problem. The fracture axis problem usually occurs. Many people don't understand why this is the case, so let's talk about why the device is broken.
1. The end clearance of the engine shaft of the water ring vacuum pump is too large or is severely ablated, and the engine moves forward and backward during operation.
The main bearing has been loose and worn away for too long. The break occurred in the back of the engine shaft. This is also due to the frequent radial runout of the engine shaft, resulting in the engine shaft fracture.
3. The thrust surface of the shaft is located on the main shaft. At the same time, the engine shaft also has the air compressor load. As the load on the air compressor increases, it is easy to abate or loosen the engine shaft and produce radial runout.
4. If the main bearing and connecting rod bearing are ablated for many times, the ablative supporting force of the ablative part is weakened, the radial runout of the shaft will be frequent. In addition, the stress changes after the root ablation, so the fracture occurs between the root and the arm of the shaft.
5. The gap between adjacent main bearings is too large, especially between the last two main bearings and the first two main bearings. There is a flywheel behind the engine shaft and a pulley in front of the engine shaft. When the two ends of the engine shaft are overstressed, the radial runout is frequent.
6, 2bv water ring vacuum pump shaft bending is too large or the center is different, and the main bearing clearance because of uneven elasticity, hindered the rotation of the engine shaft, plus the engine shaft front and rear load is not uniform, radial runout frequent.
7. Eventually, ablative or rolling of the main bearing will cause the rear of the engine shaft to jump too much.
During operation of 2bv water ring vacuum pump, the shaft may break suddenly. Axial fractures may occur on the surface at the time of occurrence but are actually the result of quantitative and qualitative changes that have accumulated to a certain level. So, this is ultimately a lack of routine maintenance and repair. We should do a good job and reduce the trouble.
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12/19/2019
Small vacuum pump trouble solutions
Small vacuum pump is a kind of widely used pump equipment, it can be used to output of compressed air, can either extraction and extraction, so small vacuum pump in China's scientific research, the gas collection, chemistry, medicine, biological engineering, automatic control, environmental protection in areas such as easy to get up, work can achieve very good effect, but in small vacuum pump work, inevitably some accident will happen. Next, I will analyze the small vacuum pump failure and solutions.
Worn bearing
Wear of vacuum pump drive components is a common problem, including components such as bearing locations, bearing boxes, bearing Chambers, keyways, and threads. The traditional methods are mainly repair welding and brush plating spraying, which can cancel the application of polymer materials in repair. Processing. There is no effect of welding thermal stress, and the repair thickness is not limited. At the same time, the metal material without any concessions, can absorb the impact and vibration of the equipment, avoid the possibility of wear again, and greatly extend the service life of equipment components. Businesses save a lot of downtime and create a lot of economic value.
corrosion
Vacuum pump corrosion forms can be divided into two categories: general corrosion and local corrosion. The former occurs more evenly over the entire surface of the vacuum pump, while the latter occurs only locally. Polymer composites are used to protect the surface of the vacuum pump with an organic coating. Compared with the traditional pressure vessel welding and maintenance, the steel has the advantages of simple structure, low cost, good safety performance and good maintenance effect.
Shell crack cracking
Vacuum pumps often cause parts to break or break due to casting, machining defects, internal stress, and overload operations. Conventional repair methods are welding or "cold welding" techniques that avoid thermal stress deformation. At the same time, the material has good adhesion and comprehensive properties, such as pressure resistance and corrosion resistance, can maximize the use of various equipment components required to ensure effective production at the lowest input cost. Safe, convenient and reliable.
We should all treat these creatures with awe. For a small vacuum pump, it is also a living individual, so when problems or failures occur during work, the user will not dislike the small vacuum pump or hold a negative attitude towards the use of the small vacuum pump. How to deal with the small vacuum pump in a timely and effective manner is not only the wisdom of the workers, but also the progress of the whole small vacuum pump.
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12/18/2019
Vacuum pump oil inspection requirements and standards
Vacuum pump oil plays an important role in the safety of vacuum system. High quality vacuum pump oil can show high oxidation resistance, good thermal stability, lubricity, sealing performance and low chemical activity. In addition, no volatile pollutants, no moisture absorption, high boiling point, low vapor pressure, long service life, renewable, these are the performance indicators to evaluate high quality vacuum pump oil.
I. performance analysis of vacuum pump oil
1. Sealing performance analysis: in order to prevent the exhaust valve from entering the atmosphere, there is a gap between the relative moving parts (rotor and stator, rotor and rotor, slot, etc.). .
2. Lubrication performance analysis: relative lubrication between moving parts to reduce wear.
3. Performance analysis: the oil circulates between the pump and the tank to dissipate heat.
4. Analysis of bearing and wrapping performance: dust particles or other abrasive particles are wrapped in oil to reduce abrasion damage.
5. Protection performance analysis: forming protective oil film to prevent water and chemical vapor condensate from corroding the internal parts of the pump.
Ii. Inspection performance required for vacuum pump oil
1. At high temperature, the saturated vapor pressure is lower and the volatile components are less.
2. Minimum water content and water absorption.
3. Must have a certain viscosity, with little change with temperature (viscosity temperature rise curve is smooth).
4. Good lubrication performance, good crack resistance under mechanical stress.
5. Corrosion resistance, oxidation resistance and stable chemical properties.
Three, vacuum pump oil test standards
Viscosity grade, kinematic viscosity, density, flash point, pour point, neutralization value, chroma, residual carbon, demulsibility, corrosion test, foam performance, oxidation stability, water-soluble acid and base test, moisture content, mechanical impurities, saturated vapor pressure, limit pressure
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12/17/2019
What are the reasons for the poor efficiency of vacuum pump
With the rapid development of China's economy, China's vacuum pump industry has maintained the momentum of rapid growth, and achieved sustained and stable development. In its rapid development at the same time, the vacuum pump companies and users are constantly explore how can promote the vacuum pump operation, whether the vacuum pump work under normal conditions, directly affect the time volume of vacuum pump, vacuum pump working condition worsen, cause loss of pumping air, thereby affecting the back pressure unit, resulting in a decline in the summer heat loading capacity and efficiency. Here, vacuum pump manufacturers talk about the vacuum pump work efficiency is poor what are the reasons?
The main reasons for the temperature rise of the working water ring of the vacuum pump are as follows:
A. The vacuum pump working water cooler is dirty and blocked, resulting in insufficient cooling of working water;
B. High cooling water population temperature of vacuum pump working water cooler;
C. Vacuum pump maintenance vacuum pump working water cooler insufficient cooling water, resulting in the cooling effect of vacuum pump cooler decline. Because of the high temperature of the working water ring of the vacuum pump, the load capacity of the unit decreases in summer.
Vacuum pump manufacturers analyze the solutions:
(1) to increase the number of heat exchangers in the sealed cooling water system or to improve into efficient heat exchangers and increase the circulation flow of sealed cooling water, a forced circulation pump can be installed in the sealed cooling water system.
(2) the working water cooler of the vacuum pump shall be cleaned in time.
(3) lower the temperature of vacuum pump cooling water.
Through the following vacuum pump manufacturers talk about the reasons for the poor efficiency of vacuum pump, we can initially understand the factors that affect the efficiency of vacuum pump.
1. Steam pressure
Low steam pressure and pressure fluctuation have a great impact on the capacity of the vacuum pump, so the steam pressure should not be lower than the required working pressure, but the vacuum pump structure design has been finalized, too much increase in steam pressure will not increase the pumping capacity and vacuum. In addition, to ensure that the boiler supply steam pressure is stable, zui USES a boiler specifically to provide working steam for the steam jet pump, so that the steam pressure will not fluctuate, to ensure the performance of the vacuum pump is stable.
2. Circulating cooling water
If the cooling water supply is insufficient, the condenser will generate heat, the air flow will become louder, the vacuum will drop rapidly, and even the steam will return to the exhaust pipe. Condensate water plays an important role in the multistage vacuum pump, condensate water can condense the steam, the vacuum pump discharge pressure of water vapor pressure is necessary to be higher than the corresponding full steam pressure, so the temperature of condensate water is also lower than the full temperature under the pressure, in order to ensure the normal operation of the pump body.
3, the nozzle
Nozzle is an important part that affects the performance of the vacuum pump. The existing problems include: wrong nozzle, wrong nozzle, blockage, damage, corrosion and leakage. No matter what preventive measures are taken, the blockage of the nozzle is inevitable. On the one hand, when installing the steam pipe, the residual iron scrap and welding slag in the pipe will block the nozzle; On the other hand, when the vacuum pump system is out of service, the steam pipe is prone to rust, and the rust spots fall off and block the nozzle during use.
4. Use environment
Environment is mainly refers to the influence of the gas is pumped to the system of pollution, in the process of liquid steel disposal, liquid steel can emit a lot of gas, but also there will be a part of the subtle oxidation sheet jelly and other small particles drawn into a vacuum pump, these small particles can accumulate adhesion on the pump body, reduced the bleed line flow guide, extended the extraction time, decreased pump can qigong.
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12/16/2019
Water ring vacuum pump power supply mode
Water ring vacuum pump in the use of the process, because the operation is simple, high safety performance, so the application of the field is very wide, to achieve the majority of users in the pro, about its power supply, we do not know to know it.
1, battery, is the general name of the battery, because the principle and dry battery is different, can provide greater current and power, widely used in electric vehicles, automobiles and other mobile vehicles, agricultural spraying spray, field sampling and other lack of power occasions.
2, water ring vacuum pump because the medium is "water or liquid", the proportion is larger; And the working medium of micro vacuum pump, micro air pump is "gas", the proportion is lighter; Therefore, the working current of water ring vacuum pump is generally larger than the latter, about 1~10 amperes, while the latter's working current is generally not large, from several hundred milliamps to several amps.
3, commonly used dry batteries (such as 1, 5V no. 1 battery) because of the greater internal resistance, itself provides a small current, and a large part of the voltage is consumed in the internal resistance, so the voltage drops faster, from the power, service time to consider are suitable for water supply ring vacuum pump power supply.
Water ring vacuum pump power supply is the above, in the use of the process to choose the appropriate power supply, so that it can achieve higher operating efficiency, play a greater role.
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12/13/2019
Notes for roots fan installation
Roots blower has been widely used by various enterprises since it came into being, and plays an important role in aquaculture and sewage treatment. The following is a brief introduction of roots blower installation matters needing attention.
Roots blower is a high speed machine, it will produce slight vibration when working, in order to ensure a stable working environment of the machine, the installation must be fixed on a stable ground. First of all, you should choose a quiet and less crowded environment for installation. If installed in a crowded environment, unnecessary trouble may occur, causing burns and scalds. Therefore, for the sake of safety, you must choose a quiet environment. The base must be set aside around a very generous space, to ensure that the exhaust can be smoothly discharged, if roots fan problems, there can be enough maintenance space.
During the installation of the fan, the foundation of the ground shall be smooth and smooth, stable and reliable. There should be no cracks and impurities, if there are potholes on the ground, must be leveled. Keep the floor smooth. When the fan is configured outdoors, in order to prevent the erosion of rain, the rain-proof canopy must be set up to provide a dry and bright service environment for the fan. If the fan in more than 40 ℃ environment when using, must be placed to the exhaust fan cooling device, keep the fan a warm environment, ensure the normal operation of the work, roots blower after installation is complete to check each section of the presence of loose phenomenon, ensure that every part of the fan is to tighten, and regularly add butter to fan, maintenance and maintenance.
In summary, the installation of roots fan for your reference. In order to ensure the normal work of roots fan, must do a good job of daily maintenance and maintenance work.
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12/11/2019
Roots vacuum pump high speed will produce what effect
The higher the speed of most mechanical equipment, the more efficient it will be, but this does not apply to all mechanical equipment. For example, roots vacuum pump once the speed is too high, not only will not have the effect of improving work efficiency, but will lead to roots pump some problems. Then why on earth roots vacuum pump equipment speed can not be too high?
1, roots vacuum pump operation of the suction and exhaust is through the action of the air valve to achieve, if the speed is too high, will lead to the action of the air valve can not keep up, easy to produce lag phenomenon, resulting in increased volume loss, but not conducive to the vacuum of roots vacuum pump to improve. At the same time will also lead to serious pump valve impact, aggravating roots pump equipment wear
2, roots vacuum pump equipment itself will shake, with the increase of speed, its vibration will increase, will have adverse effects
3, another situation is due to the high speed, in a certain pumping rate, the shorter the trip, and the filling valve, the cylinder diameter can not be too small, otherwise it will cause clearance volume increase, compression line and expansion line become shorter, is not conducive to improve the vacuum roots vacuum pump. To ensure the vacuum, roots pump equipment should use low speed, long travel
4, after the increase of speed, the balance of the roots vacuum pump of the balance channel will become not obvious, can not balance the gas in time, can not reduce the impact of clearance volume, thus affecting the vacuum
Therefore, roots vacuum pump only to keep its speed in a reasonable range, can keep its efficiency in a good state. Pay more attention to the speed problem when operating, once abnormal should be adjusted in time, to avoid the occurrence of bad conditions
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12/10/2019
Stainless steel plant adopts high efficiency vacuum pump fog filter
High efficiency vacuum pump filter is used in stainless steel plant to realize oil mist separation
Some factories may produce some waste gas in the production process, leading to environmental pollution, will attract the attention of the relevant departments. With the development of science and technology, filters are constantly improved. Installing some filters on the machine can effectively reduce the production of waste gas. Filtering out soot and then emitting gas is not only a corporate social responsibility, but also a way to win public praise and reduce pollution public opinion. Then how to choose the oil mist filter of the stainless steel plant vacuum pump? The following dongguan filter elder brother filter for you to introduce it!
The selection of vacuum pump filters must first determine the type and components of the vacuum pump you need to apply. As we introduced today the stainless steel factory vacuum coating needs to use a good vacuum pump oil mist filter, select the correct filter type can be further filter model selection.
In a stainless steel factory in Beijing, there are dozens of 2x-70 vacuum pumps. During the process of vacuum coating, smoke is serious, a lot of oil is sprayed, and the environment is polluted and oil is wasted. Under these circumstances of trouble, after consulting, stainless steel materials factory in an old customer to understand the filter elder brother vacuum pump oil mist filter. Filter elder brother to the stainless steel material factory after a detailed understanding, for the stainless steel material factory to choose the filter elder brother produced 2X-70 oil mist filter. The 2X-70 oil mist filter is suitable for the valve type vacuum pump or the rotary vane type vacuum pump with a pumping rate of 70 l/s. The 2x-70 oil mist filter solves the environmental pollution and oil volatilization loss caused by smoke and oil injection of the vacuum pump in the stainless steel plant through efficient oil and gas separation, so as to achieve the goal of energy conservation and environmental protection.
Finally, the filter for the stainless steel plant's dozens of vacuum pumps have been installed with oil mist filters, customers no longer worry about the fume emission problem.
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12/09/2019
Water ring vacuum pump lubrication maintenance method
1. Lubricated water ring vacuum pump
Since the vacuum pump and the motor are one, only the motor bearings need to be lubricated. Under normal operating conditions (50Hz), class B insulated motor bearings must be cleaned and added after approximately 8000 hours or one year.
2. Water ring vacuum pump maintenance
(1) frequently check whether the bolts are loose, whether the air pipe is leaking, whether the packing seal is tight, whether the packing seal is leaking, whether there is friction sound or other noise in the rotating parts. If so, please stop or repair or replace the parts.
(2) there should be no sand or debris in the water.
(3) if hard water is used as the working fluid, the water must be softened or the solvent must be used frequently to flush the pump. It is usually immersed in 10% oxalic acid for 30 minutes, or in detergent used in industrial boilers for 30 minutes to remove calcium carbonate.
(4) if the pump is not used for more than two weeks, drain the water in the pump and fill the suction inlet of the pump with 0.5l rust inhibitor or oil, and push the pump for less than 1s.
(5) if the water ring vacuum pump is used in places where it is likely to freeze at low temperature, antifreeze and corrosion resistant working fluids, such as mineral oil, should be used. Drain the pump chamber after each use.
(6) if the water ring vacuum pump does not work for a long time, please drain the water in the pump and add anti-rust fluid to protect the pump.
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12/06/2019
Water ring vacuum pump lubrication maintenance method
1. Lubricated water ring vacuum pump
Since the vacuum pump and the motor are one, only the motor bearings need to be lubricated. Under normal operating conditions (50Hz), class B insulated motor bearings must be cleaned and added after approximately 8000 hours or one year.
2. Water ring vacuum pump maintenance
(1) frequently check whether the bolts are loose, whether the air pipe is leaking, whether the packing seal is tight, whether the packing seal is leaking, whether there is friction sound or other noise in the rotating parts. If so, please stop or repair or replace the parts.
(2) there should be no sand or debris in the water.
(3) if hard water is used as the working fluid, the water must be softened or the solvent must be used frequently to flush the pump. It is usually immersed in 10% oxalic acid for 30 minutes, or in detergent used in industrial boilers for 30 minutes to remove calcium carbonate.
(4) if the pump is not used for more than two weeks, drain the water in the pump and fill the suction inlet of the pump with 0.5l rust inhibitor or oil, and push the pump for less than 1s.
(5) if the water ring vacuum pump is used in places where it is likely to freeze at low temperature, antifreeze and corrosion resistant working fluids, such as mineral oil, should be used. Drain the pump chamber after each use.
(6) if the water ring vacuum pump does not work for a long time, please drain the water in the pump and add anti-rust fluid to protect the pump.
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12/05/2019
The design steps of vacuum pump unit are introduced
The following by the vacuum pump unit manufacturers to introduce the vacuum pump unit design steps, with the continuous development of vacuum equipment, the emergence of a variety of new vacuum units, these models are designed in detail according to the needs of users. The design conditions for the vacuum pump unit should meet the original intention of the design, and the design step should also be professional detailed planning, to ensure the normal use of the design work.
Design conditions of vacuum pump sets known parameters of vacuum chamber: volume of vacuum chamber; Surface area of venting; Air leakage of vacuum chamber; Operating vacuum; Ultimate vacuum; Pre-pumping time and pumping time to reach the ultimate vacuum, etc. Gas source in vacuum chamber: atmosphere in vacuum chamber; Vacuum chamber surface vent; Leakage in the dynamic seal and static seal of the vacuum chamber; Shell permeating gas; The gas emitted by the treated material; The gas required for the process to be introduced. Special requirements for vacuum chamber: whether dust, metal spillage, corrosive gas, water vapor are generated during the process; Does the vacuum chamber require no oil, no vibration, etc.
Design steps of vacuum pump unit calculation of total discharge volume in vacuum chamber; Determine the effective pumping rate of the vacuum chamber; Coarse main pump and coarse pre vacuum pump; According to the requirements to select valves, traps, dust collector and other vacuum components; Draw the assembly sketch of the vacuum system and determine the size of each part. Confirm (check) calculate the parameters of the vacuum pump, if the coarse vacuum pump can not meet the requirements, the need to re-select the pump and pump, until the parameters meet the requirements; Draw assembly drawing of vacuum system; Draw part drawing and construction drawing.
The vacuum pump unit must be designed according to the specific design conditions for planning, so as to meet the requirements of users, in the selection of materials to consider the quality of good and low cost of metal, production in strict accordance with the drawings for construction, so that the products produced will be welcomed.
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12/04/2019
How to solve root vacuum pump blockage
Roots vacuum pump once blocked not only can not operate, but also will produce more failures, thus causing great damage to roots vacuum pump equipment itself. Here are a few ways to reduce roots vacuum pump congestion:
1. Strict operation rules
Roots vacuum pump shall be started and stopped in strict accordance with the operation requirements. At startup, zero output pump is started, and nitrogen can only be charged to the pressure plate when there is a certain pressure at the outlet of roots vacuum pump. Avoid the membrane deformation caused by nitrogen filling and prevent the membrane rupture; Increase roots vacuum pump output, to be slow; When the pump is stopped, the output of roots vacuum pump should also be reduced slowly
2. Replace lubricating oil and worn parts regularly
Roots vacuum pump internal main moving parts are worm, worm gear, slider, fixed new piston and so on. The wear of these parts will directly lead to the reduction of roots vacuum pump flow or not at all, the current solution is to replace the lubricating oil, wear parts and clean the hydraulic cavity regularly
3. Strengthen the maintenance of roots vacuum pump
During the operation of roots vacuum pump, make regular inspection, especially check the lubricating oil level, pump sound, outlet pressure, nitrogen buffer tank pressure, etc. Replace the pump diaphragm and nitrogen buffer tank diaphragm regularly to effectively prevent the catalyst stop accident caused by the simultaneous damage of roots vacuum pumps
Want to reduce, avoid roots vacuum pump blockage, leave not two points: one is the correct operation of roots vacuum pump, two is to do a good job of regular inspection, maintenance work
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12/03/2019
Instructions for cleaning and handling of vacuum pumps
This article relates to the vacuum pump cleaning field, is about the import vacuum pump cleaning processing instructions. The vacuum pump widely used in industrial production is oil-type vacuum pump, which USES transformer oil as the working fluid. Its advantage is that the vacuum degree is improved by the lower saturated vapor pressure of the oil, up to the absolute pressure of 6.7mbar. However, in the process of work, such as in the removal of the gas pollution, or in some special working conditions, the gas contained in the auxiliary agent, catalyst after cooling into the water does not dissolve in the viscous gel, attached to the blade and impeller of the vacuum pump, resulting in the vacuum drop affect the performance of the vacuum pump. Therefore, every once in a while to remove the vacuum pump blade and impeller to clean. This frequent disassembly is likely to cause vacuum pump wear and vacuum drop. Therefore, an improved cleaning method is needed to overcome the above defects, reduce the damage to the machine caused by disassembly and environmental pollution, and extend the service life of the machine.
The cleaning treatment in vacuum pump technology generally refers to the cleaning treatment of the structural materials, filling materials and vacuum parts. Removing or reducing contaminants will facilitate good vacuum, increase connection strength and air tightness, and improve product life and reliability.
Several types of vacuum pump contaminants
1. Grease: lubricants and vacuum grease contaminated during processing, installation and operation;
2. Water droplets: hand sweat during operation, saliva when blowing glass, etc.;
3. Surface oxide: surface oxide formed by long-term base dew of easily oxidized materials or placed in humid atmosphere;
4. Acid, alkali and salt substances: residual substances after cleaning, hand sweat, minerals in tap water, etc.;
Dust in the air and other organic matter.
During the use of vacuum equipment, the parts will be contaminated. This contamination is related to operating conditions and vacuum pumps. Such as vacuum drying system, often used after the evaporation of the material will be contaminated; The inner wall of the vacuum coating machine will be polluted by the evaporation material;
A single layer of monolayer gas on the exposed surface of the vacuum system is essentially an infinite source of gas, which keeps the vacuum pump at full capacity. The wavelength of visible light is about 5x10^-5cm, and the spacing between molecules in the monolayer is 10^-7cm. When assembling a vacuum system, the surface must be chemically cleaned with a liquid, and the residue of the cleaning solution must be completely negligible after evaporation and drying. In addition, the vapor pressure of the liquid used for final cleaning must be high enough so that it can evaporate and dry in a short time.
In this paper, the vacuum cleaning instructions through under the running condition of vacuum pump to adjust vacuum degree, and USES the NMP, ethanol or acetone solution for cleaning, cleaning fluid and efficient cleaning the adherent dirt inside the vacuum pump, reduce disassemble the machine damage and pollution to the environment, be used after washing passivation passivation agent in order to prolong the service life of the machine, widely used for industrial purposes.
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