What role can
the filter element play in the whole vacuum pump? The main purpose is to filter
the impurities in the air, so as to maintain the vacuum in a clean state and
facilitate the cleaning of the interior of the equipment. Since the filter
element often filters various types of impurities and the dust has strong
adhesion, it is necessary to replace the filter element regularly. How to
replace the filter element of stainless steel vacuum pump? Just follow these
steps.
1. Use method, maintenance and replacement time of stainless steel
vacuum pump filter element in order to ensure product quality and maintain the
safe operation of production equipment, the replacement of pump filter element
shall be completed in detail step by step. Production operators shall record and
supervise the replacement process. After receiving the production order to
replace the pump filter element, first confirm that the system stops running,
prepare a suitable spare filter element, check whether the filter element
specification, material, size, O-ring material, model and other data are normal,
and prepare disassembly tools, collection barrels, rags and other tools.
2.
Clean the pump filter element housing, empty the periphery of the filter and
leave the operation area. Wear protective equipment. Disconnect the filter that
needs to be replaced from the system. Slowly open the exhaust port on the top of
the filter to release the pressure, pay attention to the safety in the process,
prevent material or liquid splashing, empty the material in the filter, open the
filter cover with tools, take out the filter element, pack the filter element in
plastic bags for scrapping, clean the inside of the filter with cleaning tools
and cloth, and install a new filter element.
3. Open the plastic bag at the
open end of the filter element of the stainless steel vacuum pump, check whether
the O-ring is intact and in place, and install the material by flowing in from
the outside of the filter element and flowing out from the inside of the filter
element; Wet the O-ring and the socket of the filter element base with a
suitable wetting agent, hold the end of the filter element close to the O-ring,
insert the socket of the filter element completely vertically into the socket of
the filter element base, insert the pump filter element, remove the filter
element packaging bag, then install the metal cover and tighten the filter with
tools; Close the discharge port of the filter, open the vent valve on the top of
the housing, slightly open the inlet valve, let the material enter the housing
until the liquid overflows from the vent valve on the top of the housing, and
then close the vent valve. Pay attention to check whether there is leakage at
the disassembly position, and slowly open the filter outlet valve until it is
fully opened. Indicates that the replacement has been completed.
4. Pay
special attention when replacing the filter element of vacuum pump: prevent
pressure impact and prohibit reverse pressurization. When the pressure drop
between upstream and downstream of the filter is greater than 0.3 MPa or the
flow decreases significantly, the pump filter element shall be considered to be
replaced. When installing the filter element, pay attention to the installation
direction of the filter element, from the outside to the inside.
When
replacing the filter element of stainless steel vacuum pump, pay attention to
the installation position of the filter element. Only in the proper position can
the installation effect of the filter element be guaranteed and the impurities
can be effectively filtered out. At the same time, the filter element must be
replaced regularly.
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