For the maintenance of multistage pump, if conditions permit, it is
better to read the maintenance manual and general assembly drawing of the
manufacturer first to see what special points need attention.
1、 During
disassembly:
1. Before removing the thrust bearing, use a dial gauge to
measure the clearance of the balance plate and make records;
2. When the
multistage pump is disassembled, all parts must be marked according to the
original assembly order to avoid confusion and wrong assembly during
reassembly;
3. Small parts (such as keys) that are not convenient for marking
can be placed together with the impeller or guide vane (middle section) of the
same level.
4. During disassembly, you can intuitively feel whether there are
abnormal parts, such as loose fitting.
2、 Parts maintenance:
1. Visually
check whether the surface of each part is normal, and all mating surfaces must
be free of collision, scratch, corrosion, etc;
2. Check whether the tolerance
of key fitting parts is qualified by measuring tools;
3. Measure whether the
clearance of impeller seal ring, shell seal ring, guide vane seal ring,
interstage shaft sleeve, etc. is within the allowable range, and replace it if
it is excessively worn;
4. Check whether the bearing is in good
condition;
5. All sealing rings and gaskets shall be replaced with new
ones;
3、 Reassembly:
1. Install the rotor and conduct dynamic balance test
again;
2. Reassemble all parts in the reverse order of pump disassembly.
During reassembly, pay attention to measuring the clearance value of each
sealing ring again to ensure there is no error;
3. Before installing the
balance disk, the total rotor runout shall be measured;
4. After installing
the balance plate, measure the half string quantity of the rotor.
5. Compared
with the total string quantity and half string quantity required on the general
assembly drawing of the manufacturer, it shall basically meet the drawing
requirements. Generally, the half string amount is about half of the total
string amount.
6. Tighten all main bolts evenly, paying attention to the
diagonal;
7. Suck a dial indicator on the shaft, rotate the shaft to mark the
balance plate, and the tolerance shall not exceed 0.06 as per the drawing
requirements;
8. When installing the thrust bearing, attention shall be paid
to adjusting the clearance of the balance disc. The adjustment ring in front of
the bearing shall be used to adjust the clearance of the balance disc to the
requirements of the drawing.
vacuum butterfly valve of application scope and characteristics
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